Showing posts with label building. Show all posts
Showing posts with label building. Show all posts

Sunday, 15 July 2012

OMG the house is finished?? Hello life!

The house is finally finished, well more or less. Liveable at least. The vital signs are there: hot water and showers that work (a solar hot water + wood fired kitchen range combination which works just amazing), toilets that flush into the biogas septic tank that needs some, er, fine tuning, lights that turn on (wow), plugs that work, and so on..

Before we head off for a whole new family chapter in Pakistan (long story, perhaps another time) here’s a few photies of the place these days… 


Morning sun over Eastern wing... Wee bit of that pomegranate poking its head into view there on the left:)

Kitchen at night. All LED lights we went for... 
That kitchen range. A Rizolli (Italiano), 20KW capacity at
full blast. This is the heart of the heating system in winter
when the sun shineth less.  Nikita-built hood there, using part
of one of the old floor beams..

































Ahhh. The techy part behind it all! So... here's how it works:
The white cylinder on the right is heated by the kitchen range, it's 300 litres
in size. It will heat the underfloor heating downstairs and a few radiators
upstairs. The grey one on the left feeds the showers, taps, etc. and
is heated by the solar hot water panels
on the roof, when it's sunny, but for those cold 'n' cloudy winter days the
white one (kitchen range remember) will heat it up. Plumbers reckon it's more
efficient this way (rather than having a massive 600 litre tank). 

The passive fridge / larder. This has an air inlet
from a pipe that runs underground from way
outside, and a chimney at the top to allow
warm air to get out.. But as the ground
temperature is only about 17 degrees constant
it never really gets that cold inside...
Might need to figure a way to pump
in some cold air there (solar heating to
cooling set up?)... 
the utility room / casa das machinas.. 


























From kitchen into the hallway, multitudes of wood going on here.. Local oak post, pine floors, ash and chestnut
rafters (holding up the mezzanine), Romanian oak for other floor in kitchen and hall (and windows n doors).
Liberian whale and Senagalese cloth making a show.. 














Kira showing off hallway to kiddy bedrooms, and their
bathroom at the end.. (ash posts here on left) on that
funny raised "gallery" we haven't quite figured
out what we're going to use it for. Pictures I guess.
It's covering a bunch of rock that was jutting out
from side of the hill we just couldn't face cutting down any
more.. 






















Gallery in daytime






Standing in that exact same spot where that gallery now is
 3 years ago, before we cut down the rock, took down these old roofs, rebuilt the walls, the roofs,
and a million other things I'd rather not relive any more (ever again!). The point is, we raised this
roof on the left to meet the main roof at the same level, creating that new floor
+ the mez floor (which was kind of an unexpected bonus now I think of it).
Check Paulo on the roof there fixing something as usual:)


































The pad Nikita built, and now slobs in
happily (facebook junkie that he is)

Kira's side of the Mez.. equipped with
rapid descent system for those
emergency response moments














The writer's room... 
Kira's upper deck, leading to Monica's room of requirement
(I mean creativity).  Dash of colour from Afghanistan here thanks
to Yaquub's Turkmen carpet emporium in Islamabad!




















Descenting downstairs now, Meruch's steps, fair
few bits to finish off down here.  Argh.



so all down here already underfloor heat prepared..


















Supposed to be the sitting room / movie zone. But Nikita's turned it
into a carpentry workshop! (Kids these days...).  

Monica's mosaiced shower friend, Haku the river dragon
in the downstairs toilet zone...



















From our one room shelter looking down to the slightly larger main house.
So this bothy in foreground took up most of year 2, the monster in the back
year 3 and 4.. Or did I loose count? Anyway, lots of covered space!





















And this was all year 1 pretty much. The house that Paulo built in the background there
and then lived in for the next year or so. Ah... those were the days. This was the
only functional space on the whole site for SO long.  Toilet and shower just behind, kitchen covered
there for the winter winds. Solar power for light and stuff.  

The much used labour party table. Yet to be covered
in those kiwis and passion fruit that grow slower than
planned.. 

One of our many avocado
experiements.. This one doing
not too bad.  Seemed to appreciate
the old port barrel (who wouldn't
at this point?)















The compost toilet
still going strong after 3 or 4 years. Another
class Paulo design n build.




















bit of detail on the joy-of-lime.. Use both for the render (external plaster)
here as well as the pointing.  Mix pretty much 2:1 fine sand and lime putty.
Plenty shade used for at least 2 weeks after application mind you...
This whole wall made of straw bales, using a post&beam timber structure
to hold up the roof (local eucalyptus wood - don't let anyone tell you that
it's no good for building! The whole roof is made from it too).

























Beatrix from Galicia, helped design our grey water filtration
system - for kitchen / washing machine waste water..
Goes through a grease trap into this gravel pit - that we should
have filled with plants by now (our bad), then onto a pond
where water plants further treat the water, then onto
watering the garden.  Loads to learn and and experiment with
further here.  Oh that red pipe is the air intake for that passive
fridge discussed earlier... 


























Blast from the past. 2010 I think,  Joao et co, getting the structure in place
for the main stairs and east facing downstairs door way (see first picture).
Woah, top right of photo is now the kitchen.. Phew...


The three musketeers that will carry on for the next adventure, while Nikita goes back to school (finally!)

Saturday, 14 January 2012

A biogas digester septic tank for our home


Our biogas digester coming along...
For more photos click
The time has come to install our septic tank.  We’ve lived the past 6 months with an outdoor compost toilet and a drain from the shower that goes into the gardens somewhere, but a proper house with flushing loos needs a tank to deal with all that waste. 

What happens to our waste? Sewage – it’s so out of sight as to be out of mind.  It’s only when you are building a house, or working with people displaced by war or disaster that you have to deal with it. 

How this post is going to work (it’s way longer than planned, but hey)

First off I’m going to describe the standard sewerage disposal and treatment systems that we would be expected to use around here, then explain what we are doing and why.  So bear with me.  I want to take you on a short journey, the story of poo.  I think it’s worth talking about because we all have to deal with it, wherever people live, and it’s the cause of countless deaths in poorer countries, billions are invested to deal with it in richer nations, it pollutes our rivers and causes so many problems – and despite all this it can be an incredible resource – for energy production, soil enhancement and reforestation.  

Then I’m going to talk about biogas and show a few examples.  Then talk about the plan and biogas septic tank we’re building outside our house in Portugal. 

If you can’t face all this text and reading you can just skip to the slideshow which is
here (all photos and few wordsJ).

Conventional sewerage treatment

The world over, we treat sewage as a public health hazard, and go to enormous lengths to get rid of it. In richer countries massive sewerage networks are laid, linking each house to a treatment centre, that then deposits “treated” remains into the sea, or rivers.  This systems works, but it costs fortunes to install and assumes a fairly well organised and properly funded agency to maintain it all. 

This is not the case in most of the world, where people have to deal with it in other ways, which usually means open sewers, or houses depositing their waste into their backyard, or into open drains running through the community.  Pretty gross and a undoubtedly a source of water-borne diseases.

We live in a village of about 400 houses where there is no sewerage system, so each house has their own septic tank. These usually consists of a hole in the ground about 3 to 4m deep into which a column of concrete rings are set, with a little gap between each one. When the sewage enters the solids sit at the bottom and the fluids seep away through the gaps between these pipes (which are usually around 1m diameter by the way).  So basically these are soak away pits, probably polluting the local ground-water with faecal chloroforms (something you really want to avoid unless you fancy a bit of dysentery or cholera).  It’s not an issue here in Portugal as people don’t drink groundwater – it mostly comes from piped networks, is treated with chlorine which kills these bugs and anyway, the earth and rock probably filter out most of these bad guys before they get to the water table. Probably… The problem is in places with a shallow water table, but that’s another story.

Most septic tanks have two chambers divided by a wall; as the solids break down (micro-bacteria work their magic on the “solids”) they loose mass and rise to the surface (think of the scum and dirty floaties you see in minging beaches when you’re trying to catch a wave).  Anyway, these bits float to the second tank where an overflow takes away supposedly “clean” water. It’s not really clean, but it’s cleaner than when it went it.  This waste or overflow water can be directed through a reed bed or an area filled with plants to absorb the water and the nutrients that remain in it.  Yes – there ARE nutrients.  Something we generally tend to ignore.  But most systems just redirect this waste water back into a passing river or whatever.  When the solids build up too much (after a few years) a tractor come to “de-sludge” the tank, which it then deposits on nearby fields to fertilise the place.  Gross? Not really, there’s mighty nutrients in there, just like putting cow manure on the fields, but we’re getting to that…

The problem of methane production

As you probably know, sewage stinks, but that’s mostly the acids from urine making the smell – not the methane, which is an odourless gas.  All animal dung, including ours, produce methane as it breaks down – which happens when billions of bacteria feed on the stuff and it is they that produce the methane, not our poo.  All living things give off gas: plants give out oxygen, humans breath out carbon dioxide. These mega-bugs give off methane (and a bit of carbon dioxide too). 

Every septic tank leaks methane: it’s lighter than air and seeps out through soil nice and easy. We don’t know it’s happening because it has no smell.  I guess if you were to look at a community through a gas-sensitive lens (like thermal imaging but for methane) you would see plumes of the stuff heading sky-wards, from every backyard, or sewage treatment plants – at least from those that don’t burn the stuff to cook or to make electricity.

But you’ve probably heard that methane is a fairly potent green-house gas; apparently it’s 23 times more powerful than carbon dioxide.  Climate scientists are worried about melting permafrost releasing billions of tonnes of methane which will further accelerate global warming.  Well, now there’s 7 billion of us folk on-planet now, how much do we contribute every day or year through our septic tanks?

I looked into this and read a recent study that found that septic tanks provide around 100 kgs of CO2 equivalent to the atmosphere per person, per year.  Arguably this is negligible, but given there’s so many of us it adds up: let’s take a population of 10m people (that of Portugal, or about 5% of Pakistan).  Using this study we can estimate that this many people produce around 1m tonnes of CO2 (equivalent) per year, equal to about 100,000 Hummers (fuel-hungry American SUVs).  

Checking against a list of countries’ emissions it’s fairly shocking to learn that this is equivalent to the annual emissions of the Maldives, or Swaziland (or twice that of Liberia).  And that’s only from the methane emissions of 10m people’s poo. Take a population of 1bn (India’s way past this point already) emissions from septic tanks rise to 100m tonnes of COequivalent per year, roughly equal to the annual emissions of Belgium or Iraq. 

Does this mean that all our sewage waste is a major greenhouse gas? It looks like it, but I’d need to do more research to pin down these numbers.  Has anyone else looked into this? If these numbers are right surely people would be applying for carbon credits (i.e. cash) to not emit this methane.  (I wonder if we could use these figures to raise carbon financing to build biogas systems in Pakistan, where I work half of the time helping rebuild after floods).  Anyway, back to the case at hand – biogas and our place.


Biogas – a really cool and viable alternative?

Studying at the CAT a few years ago I came across biogas production, a fairly straightforward system whereby the sewage tank (or septic tank) is airtight (so no liquids or gas escape).  A small pipe is embedded into the top of the tank, which is round and dome shaped, so there are no corners where pressure can cause ruptures.  The gas in this case is a methane – carbon dioxide blend and is flammable: it burns! In smaller systems it’s used for cooking, in large, city-size plants there’s so much more gas it’s used to generate electricity via a gas turbine.  I’ve heard that you can even connect this gas to the intake of a petrol generator to make it run, or compress it and make transport gas.  Or generate hot water for heating, showers or whatever. 

My friend Sarah Kent did loads of research (and her thesis!) on biogas and told me about places in Nepal where for generations people had cut trees for firewood till the place was completely denuded. Unable to survive there any more people were starting to migrate to urban slums.  So they introduced biogas plants, initially working just on animal manure.  These provided enough gas for cooking; combined with reforestation they have been able to deal with the problem in some communities.

Then I met David Fulford, of Kingdom Bioenergy, a former renewable energies professor at Reading (UK) and for many years the biogas consultant for AshdenAwards. He worked in Nepal for years, introducing biogas design – and now there are over 900,000 of small family or community sized plants working there.

I asked if he had a design we could use for human waste – in fact can it work on our sewage? Given that most of the plants I’d seen worked with animal manure only.  He saw no reason why not.  But why not add in food waste, he suggested.. And he then pointed me towards this amazing video of a system used in India that works entirely on food waste.

To combine both human and food waste, David suggested we buy an insinkerator (a kind of blender that fits below sinks, like in those American horror movies).  This would have to be plumbed into the tank, so thought about well in advance.  David kindly agreed to help us by designing a basic plant (and has since been really helpful on many fronts!).

David also put me in touch with Govinda Devkota, a Nepalese biogas specialist who has built thousands of these plants.  Govinda sent some great technical guidance material which has helped.  (He’s available for consultancies worldwide by the way!). 

On-site fertiliser too!
One of the best “outputs” from a biogas plant is the slurry – which is “delivered” above ground by this system for use as fertiliser and is apparently an incredibly good source of nutrients for trees or gardens.  Our land has fairly acidic, sandy soil, quite low in nutrients so we could really use this.  So could most of the planet as 80% of our agricultural land is now effectively denuded by years of intensive chemical agriculture. 

So in summary:
  • Biogas septic tanks (digesters) deal with the problem of pollution to rivers or ground water;
  • They provide a form of energy that would deal with environmental problems locally while reducing global emission increases from human-based methane production.
  • This energy can be used to provide free, smokeless gas for cooking – freeing people up in so many countries from the horror of fire-smoke, which WHO reports kills over 2m people per year.
  • The odourless liquid effluent that biogas tanks deliver could solve the massive food crisis affecting millions in poorer countries – by providing safe and highly effective fertiliser to increase soil fertility, which people can then use to grow more food at home and improve nutrition. 

How our biogas system should work

First off, here’s a picture of the plan David kindly drew up for us. 

The design we're using to build our biogas digester. Source - David Fulford, Kingdom Bioenergy


So far this is what I’ve learned:

-         When the sewage in the tank rises to the top of the “digester pit” (see plan) it reaches the bottom of the dome “roof”. At that point all the gas will be collected in the “gas dome”.  As the gas pressure builds up here it will “push down” on the liquid in the tank forcing it to “displace” into the slurry reservoir, (to the right of the plan).   This body of water in the slurry reservoir will then push down on the gas, providing it with about one bar of pressure – forcing it along the pipe and to the place of end use (a biogas cooking ring for example).  As the gas is used up, pressure drops and the liquids will slowly return to finding their level again, until gas builds up again.  Get it?

-         When the quantity of liquids in the tank increases, the slurry reservoir will fill up quicker and eventually reach the top, where there is an outlet.  Here we will connect a pipe and allow it to drain into a small holding tank we’re going to build, where we’ll install a submersible sewage pump.  When this holding tank is nearing full the pump to engage and push the waste material uphill, some 30m away to a bit of land we have where we’ll build yet another tank, where we will add sawdust to help the slurry become more solid and manageable for transporting around.  David told me about some women in India who added worms, which really improved this process making it even better and more compost-like, which they were then able to sell as a great fertiliser. 

-          The temperature in the tank should remain fairly warm to keep the multitudes of friendly bugs happy. This is around 30 degrees C.  Very warm in other words. True, but they do generate their own heat as they work away in their anaerobic (oxygen-free) environment down there.  The problem might be the cold earth in which they are surrounded.  So we might try and insulate the tank, on top at least.  We also plan to put in a heating coil connected to our hot water cylinder so if we every have any “spare” heat we can share a bit of it with our billion-bug generator mates.  I’ve included an electric wire so we can put a thermostat in there too, to keep an eye on temperatures. I’m told that the earth around here stays at around 17 degrees C, so we’ll see how they cope. 

-         We shouldn’t put in too much water into the tank, but too little isn’t good either.  The amount you get from a low-flush toilet is, David thinks, probably fine.  When we wash food waste down the special sink we can do so with warm water, and so decrease the cold shock factor for our little buddies. 

-         We’ll need a dedicated sink for the food waste cutting thing – we shouldn’t flush all our washing up water down there, obviously.  So we’ve found a space near the kitchen where we can have a special sink, but even then I think we should install a two-way valve outside, which we will have to turn manually every time we want to direct waste to the tank.  That way we can still use the sink to wash veg or boots or whatever, and direct that water to the garden or elsewhere.  Complicated? Not really, just another thing to do and it’s not as if we don’t have enough of those!

OK that’s all for now folks. I’ll try and keep posting updates as things progress. 

Sunday, 26 September 2010

Roof building time / Tempo para a construção do telhado

 After many moons of preparation - of walls, lime work, wood research and planning - it arrived, a truck load of eucalyptus wood from near Porto, 140km or so away. With this + one experienced carpenter, our main house roof began.


Carlos, the local Hulk, nudges this half tonne
beam and lets the block and tackle
take the rest of the weight.

Day 1, wood arrives and sits like heavy lumps on the ground in front of the house. I expect a day of phone calls for cranes and heavy lifting gear (after having seen João, the stonemason, use his mechanical claw to move stone all around).

These guys are different – they use a block and tackle. A “Garibaldi”. A pulley with gears. They built a super basic frame higher than the first floor, and dragged the first 8m mega-beam up to it, then hoisted it with this simple yet life-changing little device. From the 1st floor they did the same thing up to the roof, and within an hour the first beam was sitting there, all warped and imperfect, waiting. 










It was incredible to see how quickly they worked. By the end of day 2 they had created the skeleton of a roof, made from enormous bits of green wood (let it go dry, it's impossible to work they say).
Manuel, lead carpenter, 40 years experience,
lining up first beam to go on the roof

They work with no plans or drawings. The list of materials they ordered was done standing in the empty house, pionting at corners and spaces in the air, pulling figures from their volumes of experience. “8m beam there, 64 rafters to cover both main roof elements, a truss here, and supporting beam there” and so on. Jorge, Mr Sawmill, was there scribbling notes as Manuel fired out instructions. They ignored me and my irrelevent questions.

When it's time to join the wood together Manuel whips out his electric chainsaw, sharp as a needle, and cuts shapes, based on how the wood sits beside another bit. He may draw a pencil line, he may not. A few whacks with a mallet and chisel to clean it up. And boom, it slots into place like it was meant to be. A couple of massive nails to keep it in place and it's hard to see how that roof isn't going to stay in place for centuries – as long as we keep the water out.




Day 2 or 3. Main uprights going into place. How they figured out what height these should be at I have no idea.
Without drawings they must have done it by eye, or rule of thumb, based on the width of the main beams crossing
the breadth of the building, which are about 8m long.  Lenght ways, the building is about 16m long. 

a;lksdf


Piecing it together

Carlos, whacking out some indents to house the angled trusses.

Temporary brace for the end of roof... Hoping there's
some kind of longer term plan for that one!
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Ilie understandably worried at this stage. 















By day 4 or 5, looking more and more roof like...
















What am I doing here?

Nikita in the thick of it. Learning.















First he cuts, then chisels

Then checks 

Then slips it into place. Nice
 



This is the only hip-roof we're going to have on the building (alternative to a straight, gable end).












More massive wood, oak this time
to hold up East side of roof. 
And floor beams, almost 6m long, 30x20cm size
for the kids bedrooms floor...
Roof coming over this next. 




















I have been amazed by the skills and confidence of this guys. I ask them if they have any young 'uns coming up behind them, learning their trades. They laugh, regard me as retarded, and explain that no young person wants to do this sort of thing. "People want to learn to design things on computer, not here for real, where it's hard work, takes years to learn". For sure, this isn't something you could pick up in a year or two. It's an art, a lifetime's work.  And not particularly well paid.

"anyway" they add "everyone builds their roofs with cement these days".  This is a whole other issue, based on a little common sense and no doubt serious financial gain for a few individuals in charge of the concrete industries.  But how could the entire architectural and engineering professions have been sold out so easily?

Here's the story:


Why cement? Because they are “resistant, waterproof, strong, long-lasting, cool in summer, warm in winter” (quotes from local builders, home-owners). As they have only been built in this way for the last 30 to 50 years they don't yet know the results of this national experiment. In the UK, many buildings made with cement have started to deteriorate within a 30 to 50 year time span, due in part to the inevitable cracking of cement floors, foundations and walls – cracks that allow water to come in, and eventually cause damp within the building, rotting of any wooden elements and so on.

But cement in roofs never really took off in the UK – or France, Germany, the US and most other places for that matter. This means we don't really have a precedent to measure it against. It seems mighty popular in Spain and Portugal so this should be the area to watch. Here are some of the down sides I can imagine with cement roofs:

  • Non-breathability. Cement doesn't let moisture pass through, so it can't “breathe”. A bit like a plastic bag. It keeps the rain out, sure, but it also keeps the moisture in. And if you think about how much moisture we generate in bathrooms, kitchens and just breathing around the house... We would need a fairly sophisticated ventilation system to allow all that water vapour out, without letting in too much cold air.

  • Money. I have yet to find out how much it costs, per square meter to build a cement roof, but I'm fairly sure it's more expensive than wood. Though that depends what kind of wood you choose. We'll get to that later.  

  • Carbon Factor. We now know that to produce 1Kg of cement you will emit 1Kg of carbon dioxide into the atmosphere.  Multiply this into the millions and you're talking a fairly major chunk of your national CO2 diet. In fact, buildings in Europe are responsible for around 40% of its emissions. So, you want to cut emissions, why not start there, in the building products themselves ? It really is a no-brainer. Trees are like solar panels: they grow with a happy combination of sunlight and water.  Cut them down to make houses and plant more, plant twice as many.  Make forestry a part of the building industry. Use local timber, not imported stuff from Scandanavia and you cut emissions further.  Learn how to use local wood. Get young people learning about this stuff and you may just reduce carbon emissions.  Or just screw the planet and build with cement. It seems there's overwhelming pressure around us is to do just this -  so many people make so much money from the status quo.  Why change it? 
I had better leave it there, lest I rant.